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Tuesday, 17 April 2012

NEW Breton polishers Levibreton KFG for marble

Hello,
Can you tell me what’s behind this mirror-polished slab?
You can hardly see it: it’s the new high performance polisher Levibreton KFG for marble.
 
This polishing line is installed at Stocchero Attilio's, in Volargne (VR),  one of our long-time customers who is very satisfied with the two new Levibreton KFG.

The first Levibreton KFG has 9 spindles and dresses marble slabs.
The maximum speed of the mobile beam is no less than 70 metres/minute.
Deriving from the design of the renowned polisher Levibreton KG for granite, which has a heavy-duty structure, specially dimensioned for granite, Levibreton KFG boasts a very high productivity.

The second Levibreton KFG has 15 spindles and polishes marble slabs to perfection.
The new standard Levibreton KFG can be supplied with 11 and 18 spindles.
Click here for more INFO
By-by
Sergio Prior
 

Friday, 30 March 2012

Multi-wire Gold machine with fixed pitch of 3 cm

SAFE SECOND-HAND MACHINE, AN OPPORTUNITY NOT TO BE MISSED!
The granite cut  technology by the diamond wires has spread only few years ago.
 


Therefore most of the multi-wire machines have worked very little and they are not for sale.
One of our customer, which saws for third parties, has decided to buy new 6,3 mm multi-wire machines replacing the ones with 7,3 mm , which we are going to sell  accordingly.
 
GOLD MULTI-WIRE
Machine with 35 wires , each with ø 7,3 mm, to saw at  3 cm thickness.


This second-hand machine, manufactured in 2009 and in excellent conditions; it has been sold after having been reconditioned, it has been repainted and rubberized where necessary, with 12-month full warranty.
Included in the price:
-    2 revised trolleys with motorized wheels, capacity of 40 ton., from 2.200 x 3.000 mm.
-    New rails tot. 8 mt.


VERY INTERESTING PRICE !! 
For additional info and price please write to info@breton.it specifying : MULTI-WIRE GOLD.

We’ll get back to you promptly.
Thank you for the attention and best regards.
Bye-bye
Sergio Prior

Tuesday, 20 March 2012

Levibreton KG 4000 Flat Diamond -

Levibreton KG 4000 Flat Diamond has been specifically designed to level the slabs without calibrating them first, thus minimizing the diamond tool consumption and consequently the cost of transformation.
Since the measuring is performed on a stationary slab, it is possible for a laser unit, which is installed just before the Levibreton KG 4000 Flat Diamond polisher, to map the surface of each slab by pinpointing both the highest and the lowest point of the surface.
For each slab, the 6 diamond-roller levelling spindles MC-6 of the Levibreton KG 4000 Flat Diamond set automatically in sequence (mechanical and not pneumatic positioning) to the most convenient height depending on the removal capacity of each single MC/6 spindle, the distance between the highest and the lowest point of the surface and the preset working speed of the belt, thus making a significant contribution to the slab levelling.
The remaining pneumatic spindles, which are equipped with SG-8 heads featuring 8 oscillating bricks, also contribute to get a better levelling of the slab surface thanks to both the greater working diameter (510mm) and the 8 contact/working points of each head.

This results in perfectly levelled and polished slabs.
By-by
Sergio Prior

Friday, 9 March 2012

Breton vacuum resin- treating plants



Breton’s unique experience
Through its Vacuumbreton and Bretonstone plants for the manufacturing of compound stone (www.breton.it), Breton has been applying the vacuum and structural resin technology to the stone field since 1963. 
In 1994 Breton was the first-ever company that realised an automated plant for the vacuum resin-treating of broken and/or cracked marble slabs by soaking them in resin (immersion in resin).

In 1997, Breton was again the first to realise an automated plant for the vacuum resin-treating of cracked marble and/or granite slabs, without immersion in resin.
 

In its well-equipped R&D Dept., Breton continuously studies and develops new solutions for the application of structural resins to natural marble and granite. Nowadays, Breton’s Know-How is a unique and enviable inheritance in the field.


The vacuum resin-treating: a successful technology
Thanks to the vacuum, air goes out from the narrow crack lines of stone where resin penetrates more easily and deeply thus causing the slabs to be better restored.

 

Vacuum resin-treated slabs get a better polishing since each single crack line, even the narrowest, is filled up with resin. Furthermore, cracks saturated with resin prevent any seepage of humidity entering from the floor.

Breton patented and realised the plants for the vacuum resin-treating by spreading the resin on the surface of marble and/or granite slabs (without immersion in resin), and developed in its R&D Dept. both the formulation of the resins to be used and the parameters involved in the process. 

Breton transfers the complete Know-How to operate the plant and use the resins to its customers, and trains their operators as well.
 
In this picture it can be seen how the resin, purposely blue dyed to add contrast, has sunk in deep until the core of a marble slab, thanks to the vacuum.
 
Plant customised proposals
Breton weighs up the user requirements and offers him the most suitable plant and technological solution, customising its proposal. To-date, Breton has supplied a large number of resin-treating plants for marble and/or granite to customers operating both in Italy and abroad.

Supplied plants include either small plants for low production capacities, or medium and large plants designed for higher or mass productions.
Small plant
Medium plant
Big plant
The drying of slabs before resin-treating
Different techniques for the slab drying were tested (static hot-air drying with air dehumidification, hot-air passage, irradiation passage, static radio-frequency, etc.) and their advantages and disadvantages in terms of output and operating costs were crosschecked.
 

Breton suggests the most suitable drying techniques according to the type of resin used, the material to be resin-treated (marble or granite) and the required production capacity.

As for the static hot-air drying with air dehumidification, Breton developed special multi-decker vertical kilns ensuring a “homogeneous” drying of all the slabs housed in the kiln.



The software controlling Breton’s resin-treating lines
A sophisticated plant composed of several sections such as a plant for the slab resin-treating, operates properly provided it is controlled by a suitable software.
 
Such control software is another feather in Breton’s cap: up-to-date, flexible, multifunctional, developed on the strength of several plants operating in the world and featuring an easy to use and immediate user interface.
 
The peculiarities of Breton’s plants
An automatic slab resin-treating plant is composed of an ensemble of machines and equipment which, in their turn, are formed by single parts plus several small components. Each single part must operate properly and be long-lasting: this is the construction philosophy Breton adopts in the manufacture of its products as well as in the quality and functional choice of their components (electric, electronic, pneumatic components, heat generators, etc.).
 

Example of a plant for the net-reinforcing and vacuum resin-treating of marble slabs with polyester resin, with slabs returning to the loading point and moving on a conveyor placed under the processing line along its longitudinal axis.


If you are considering the purchase of a Breton vacuum resing-treating plant write now at mail@breton.it.
We will promptly provide you with all necessary information and our offer.

We’ll get back to you promptly.
Bye-bye

Sergio Prior

Tuesday, 21 February 2012

Breton IMAGE PLUS: the digital revolution

Today the digital revolution is Breton IMAGE PLUS
(If you click on slabs photo you can see it on full screen)
The way slabs are stored is a common problem faced by the owners of marble and/or granite slab polishing lines each time they want to show their slabs to potential buyers, which in fact involves the following:
- the slab support A-frames take up a lot of room,
- an effective system for identifying the slabs is required,
- the overhead crane operator must take out from the slab pile the specific slab to be shown to the customer
- lastly, the slab needs to be correctly placed again in the pile.

It was only with the introduction of Breton IMAGE PLUS (a system to acquire extra-high resolution photos of natural and compound stone slabs and to file, code and label them) that this way of operating has been radically redefined.
It will take just a few minutes to have an image file showing all your stored slabs, with extra-high resolution and true colours!
What is Breton IMAGE PLUS? 
Breton IMAGEPLUS features an advanced image digitizing technology using a high resolution industrial linear camera and a LED lighting system, which are both specially designed to render the real colours of the material.
The system sets up automatically according to the slab thickness and makes photos which are not affected by the lighting conditions in the surroundings.
The supply includes a control console complete with PC for photo display and coding; the system links some general information (material, colour, thickness, real and "commercial" dimensions that are set according to user-definable parameters, etc.) to each single photo. Information is stored inside a Microsoft-SQL database which is loaded in a server (not included in the supply).
P.S. The quality of the photos displayed on the PC video depends on the quality and "colour setting" of the video.
LABELLING
Breton IMAGEPLUS includes a printer of labels with bar code that are manually stuck to the slab surface by the operator (manual labelling).
In the automatic version, the label printer sticks automatically the labels to the slab surface
 

For request and INFO write to mail@breton.it.

If you wish to receive a free CD with high resolution photos of slabs write to to mail@breton.it.

By-by
Sergio Prior